Saturday, January 28, 2012

Grey Melange Fabric Dyeing Method (process)

Learn Apparel Merchandising, Learn Fashion design.
Dear All,

Actually Grey Melange fabric not need to dye, because yarn shade is already as per our requirement.

So, when we calculate the fabric price of Grey melange fabric,

We only quote the below things
  1. Yarn price 
  2. Knitting charge + knitting wastage
  3. Fabric Washing & finishing cost (which we done in dyeing factory) + wastage. For this reason we got the Grey melange fabric very quickly from dyeing. 

However, please find below washing & finishing process of grey melange. 

Fabrication: 90% cotton 10% viscose, Sing jersey.


1st Step: Scouring (detergent wash) the fabric in the dyeing winch and released the water for perform the next process. 

2nd Step: Per-oxide wash

3rd Step: Acid washes 

4th Step: Softener.

B) Finishing

For tube form

8th Step: Squeezer
9th Step: Dryer.
10th Step: Shrinkage Report (Optional)
11th Step: Tube Compacting

For open width fabric

8th Step: Slitting
9th Step: Stentering (For Dia adjust)
10th Step: Open Compacting (For length wise shrinkage control)

Now the fabric is ready for cutting. Please test the Shrinkage, Gsm before start cutting.


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