Fleece Fabric Dyeing Method

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Dear All,

Actually the dyeing process of fleece fabric same as like others fabric, only in the fabric finishing we used some extra process. Please find below the dyeing process

Fabrication: 100% cotton, One side brush fleece, 260 GSM.

A) Dyeing

1^st Step: Scouring (detergent wash) the fabric in the dyeing winch and released the water for perform the next process. 

2^nd Step: Labeling the fabric by labeling agent which increased the PH of fabric.

3^rd Step: Soda / Salt wash.

4^th Step: Mixing the specific color (reagent) for dye the fabric. Or if fabric color is white then we used brightener chemical in this step. And step 06 is not require for white color fabric.

5^th Step: Acid washes (after released color mixing water) 

6^th Step: Color fixing by fixer. 

7^th Step: Softener.

B) Finishing

For tube form

8^th Step: Squeezer

9^th Step: Dryer.

10^th Step: Brush inside (terry side) with brushing machine.

11^th Step: Compacting

For open width fabric

8^th Step: Slitting

9^th Step: Stentering (For Dia adjust)

10^th Step: Brush inside (terry side) with brushing machine.

10^th Step: Stentering

10^th Step: Compacting (For length wise shrinkage control)

Now the fabric is ready for cutting. Please test the Shrinkage, Color shade, Gsm before start cutting. 

Regards
Bipul

Price break down of Fleece Fabric (One side brush)

Learn Apparel Merchandising, Learn Fashion design.
One side brush Fleece fabric.

Now we will learn how we can calculate the producing cost of 100% cotton knitted fleece fabric.

Suppose,

Fabric composition: 100% cotton, comb

GSM: 240/245

Quality: One side brushed 3 thread fleeces

For this 3 thread fleece we will need 02 type of yarn count, 34/S in two needles & 20/S in one needle.

Pls find below costing details in a table

From the above table now we know if the yarn & others price remain as above then the making cost of Per (each) kg fleece fabric will be $8.84

Hope every thing is now clear to all.

The yarn & others prices may be changed any time. So, pls contact with the supplier for latest prices.

Thanks & best regards

Bipul